FUEL INJECTION SYSTEM

Diesel fuel injection systems components are critical to the performance and emissions of diesel engines. The most crucial component of the fuel system is the fuel injectors/nozzles. Injectors and nozzles need to meet the performance, emissions, reliability, and durability requirements of the engine. The CTP injector nozzle hole size and shape are manufactured to strict parameters using the latest EDM process and are fully tested with laser optic electronic devices to make sure they are built to the exact specifications. Each CTP Injector/nozzle is engineered for exact precision and durability for long service life.

Key Features:

ü Case hardened needle seat for maximum durability

ü Ultra precise needle-to-body gap for proper hydraulic performance

ü Hydraulic grinding for exact fuel delivery and atomization

Injectors

 


Part No.

Engine Model

4W7019

3408, 3412

4W7020

3408, 3412

1301804

3412

7W7032

3412

4W8483

3508

7C0344

3508, 3512

7C2238

3508, 3512, 3516

7C0340

3508, 3516, 3512

9N6173

D334, 1674

8N3177

D336, 1674

8N1831

D342T, D8K, D9H

8N3176

D343, D346

 

 

Nozzles (cont.)


Part No.

Engine Model

7N9843

3406, 3408, 3412

9N3246

3406, 3408, 3412

4W7018

3406B

7W7040

3406B, 3406C

7W7043

3406B, 3406C

4W7022

3406B, 3412

1007558

3406C

4W7015

3408

4W7021

3408

7W7026

3408

7W7037

3408

9L6884

3408

 

 
FUEL LINE ASSEMBLY

 

 

Eng. Model

Line 1

Line 2

Line 3

Line 4

Line 5

Line 6

3204

4N0471

4N0472

4N0473

4N0474

 

 

3066

5I7707

5I7708

5I7709

5I7710

5I7711

5I7712

3054

1720051

1668797

1013890

1013891

 

 

3204

1W7121

1W7122

1W7123

1W7124

 

 

3204

7N6151

7N6152

7N6153

7N6154

 

 

3304

4N3281

4N3282

4N3283

4N3284

 

 

3304

4P9961

4P9962

4P9963

4P9964

 

 

3304

8L5661

7N3872

8L5663

8L5664

 

 

3304

7N2871

7N2872

8N9733

7N2874

 

 

3304

1W8641

8N4222

8N4223

8N4224

 

 

3306

2Y5721

2Y5722

2Y5723

2Y5724

2Y5725

2Y5726

3306

7N2871

7N3872

8N9733

7N2874

7N2876

 

3306

4N3281

4N3282

4N3283

4N8814

6N1965

6N1966

3306

4N9941

4N9942

4N9943

4N9944

4N9945

4N9946

3306

4P9381

4P9382

4P9383

4P9384

4P9385

4P9386

3306

4P9381

4P9382

1044253

1044254

 

 

3306

7C7991

7C7992

7C7993

7C7994

7C7995

N/A

3306

8L5691

8L5692

8L5693

8L5694

8L5695

8L5696

3306

8N1141

8N1142

8N1143

8N1144

8N1145

8N1146

3306

8N4371

8N4372

8N4373

8N4374

8N4375

8N4376

3306

6I0341

6I0342

6I0343

N/A

6I0345

6I0346

3306C

1003831

1003832

1003833

1003834

1003835

1003836

3406

4N9971

4N9972

4N9973

4N9974

4N9975

4N9976

3406

9Y1081

9Y1082

9Y1083

9Y1084

9Y1085

9Y1086

3406

1917941

1917942

1917943

1917944

1917945

1917946

D315, D330

4M1451

8M2042

4M1453

4M1454

 

 

D330

5S7211

8S4002

5S7213

5S7214

 

 

D330C

5S7211

5S7212

5S7213

5S7214

 

 

D333, 1673

7M4331

7M4332

2M6613

2M6614

2M6615

2M6616

D333C

5S7171

5S7172

5S7173

9S1230

5S7175

5S7176

D333C

1N5401

1N5402

1N5403

1N5404

1N5405

1N5406

D333C, 3306

8L5691

8L5692

8L5693

8L5694

2P8890

8L5696

D339

4H9691

4H9692

4H9693

4H9694

 

 

D342

4H9611

4H9612

4H9613

4H9614

4H9615

4H9616

D342

2P2651

2P2652

2P2653

2P2654

2P2655

2P2656

D342

7N791

7N792

2P2653

2P2654

2P2655

2P2656

D343

1S2081

1S2082

1S2083

1S2084

1S2085

1S2086

D343

8S9301

8S9302

8S9303

8S9304

8S9305

8S9306

D353

8N3451

8N3452

8N3453

8N3454

8N3455

8N3456

 

 

Plungers & Barrels                                       

Part No.

Description

Engine Model

1082104

PLUNGER

3406

1086631

PLUNGER & BARREL

3406

1P6400

PLUNGER & BARREL

D342, D343

1W6541

PLUNGER & BARREL ASSY

3306B

3S8336

PLUNGER & BARREL ASSY

D336

4N4997

PLUNGER & BARREL

3408B

4P9830

PLUNGER & BARREL

3306

4S5758

PLUNGER A

3204

5I5129

PLUNGER A

3066

6N7527

BARREL/PLUNGER ASSY

D333C, 3306

7N1183

PLUNGER A

3408, 3412

7N1220

PLUNGER A

3406

7S6681

PLUNGER & BARREL ASSY

D334

7W0182

PLUNGER A

3408, 3408

7W5929

PLUNGER & BARREL

3306

8N3539

PLUNGER & BARREL A.

3204

8S3656

PLUNGER & BARREL ASSY

D343, D346

9H5796

PLUNGER & BARREL ASSY

D320A

9H5797

PLUNGER

D330A, D333

9M9788

PLUNGER

3408, 3412

Service Groups                                            

      

Eng. Model

Line 1

Line 2

Line 3

Line 4

Line 5

Line 6

Line 7

Line 8

Line 9

Line 10

Line 11

Line 12

3208

9Y0231

9Y0232

9Y0233

9Y0234

9Y0235

9Y0236

9Y0237

9Y0238

 

 

 

 

3208

9Y0141

9Y0142

9Y0143

9Y0144

9Y0145

9Y0146

9Y0147

9Y0148

 

 

 

 

3408

6I0031

6I0032

6I0033

6I0034

6I0035

6I0036

6I0037

6I0038

 

 

 

 

3408

6I1021

6I1022

6I1023

6I1024

6I1025

6I1026

6I1027

6I1028

 

 

 

 

3408

6I1031

6I1032

6I1033

6I1034

6I1035

6I1036

6I1037

6I1038

 

 

 

 

3412

6N4731

6N4732

6N4733

6N4734

6N4735

6N4736

6N8637

6N4738

6N8979

6N4740

6N8641

6N8642

3412

4P7801

4P7802

4P7803

4P7804

4P7805

4P7806

4P7807

4P7808

4P7809

4P7810

4P7811

4P7812

3412

8N4201

8N4202

8N4203

8N4204

8N4205

8N4206

8N4207

8N4208

8N4209

8N4210

N/A

8N4212

3412C

6I1031

6I1032

6I1033

6I1034

1245945

6I1036

1245947

6I0038

 

 

 

 

D346, 772, 650B

2S4505

2S4506

2S4507

2S4508

2S4509

2S4510

2S4511

2P9574

 

 

 

 

D379, D398

1W9201

1W9202

1W9203

1W9204

1W9205

1W9206

1W9207

1W9208

1W9209

1W9210

1W9211

1W9212

D399 (1 THRU 8)

1W9191

1W9192

1W9193

1W9194

1W9195

1W9196

1W9197

1W9198

 

 

 

 

D399 (1 THRU 16)

1W9198

1W9197

1W9196

1W9195

1W9194

1W9193

1W9192

1W9191

 

 

 

 

 

Eng. Model

Part No.

Reman Part No.

3406E

1705238

0R9594

3406E

2113022

10R0956

3406E

2113023

10R0957

3406E

2113024

10R0958

3406E

2490709

10R1273

3406E

2530616

10R3265

3406E, 3456

2113027

10R0959

3508, 3508B, 3512,

3512B, 3516B

 

3920214

 

20R1275

3508B, 3512B/C,

3516B/C

 

3920200

 

20R1264

3512, 3512C, 3516C

3920222

20R1282

3512B, 3516B

3920202

20R1266

3512B, 3516B

3920217

20R1278

C4.2

3264756

10R7951

C4.2, C6.4

3264740

10R7676

C4.4

2360957

10R9002

C4.4

3200680

10R7672

C4.4, C6.6

3200677

10R7671

C6.4

3264700

10R7675

C7

3879428

20R8059

C7, C9

3879436

10R2828

C9

3879431

20R8069

C9

3879432

20R8065

 

 

REMANUFACTURED

 

 

 

 

Peak performance for any diesel engine relies mostly on the fuel injectors delivering the proper amount of fuel at the proper time. CTP remanufactured injectors will bring your engine back to optimal performance while providing excellent fuel economy.

 

Quality Features:

ü  All components are quality inspected.

ü  New seals installed.

ü  New tips installed.

ü  All units are fully tested on state of the art testing equipment.

ü  Each unit is individually shrink-wrapped to avoid contaminants.

ü  Each injector unit is shipped in a protective foam filled package.

 

Eng. Model

Part No.

Reman Part No.

3126E

1780199

10R0782

3126E

1786342

10R1257

3126E

2225965

0R9348

3126E

2225966

10R0781

3126E

2225967

0R9349

3126E

2225968

10R1306

3126E

2225972

0R9350

3176

2123462

10R0967

Remanufactured Fuel Injectors (cont.)

 

Eng. Model

Part No.

Reman Part No.

C10, C12

3507555

20R0056

C11

2490712

10R3147

C12

2295918

10R1814

C12

2123460

10R0960

C12

2123463

10R0963

C12

2123466

10R0968

C12

2123467

10R1259

C12

2123468

10R1258

C13

2394908

10R1274

C15, C18

2530618

10R2772

C15, C18, C32, C27

3740750

20R1914

C16, 3406, 3406C

2113025

10R0955

C18

1660149

OR4530

C18

2915911

10R7230

 

C18, 3406E

 

2113026

10R9787/

10R0724

C18, C27, C32

2768307

10R7231

C18, C32

2959085

10R8988

 

3920200

3508B, 3512, 3512B, 3512C,

3516B, 3516C

 

20R1264

2490712 (C)

14M, 725, 730, 966H, C11

20R1266

3920202 (D)

3512B, 3516B

20R1270

 

3920206

3508, 3508B, 3512, 3512B,

3512C, 3516B, 3516C, 854G,

992G

 

20R0849

3920211

3508, 3512, 3516

20R1278

 

3920217

3508B, 3512B, 3516B, PM3508, PM3512, PM3516, PP3516

 

20R1282

 

3920222

3508C, 3512, 3512B, 3512C,

3516B, 3516C

 

20R8069

3879431

C9

20R8065

 

3879432

330D, 330D L, 336D L, 336D LN,

586C, 973D, C9

 

20R8068

3879436

C9

OR9595

1537923

3176B, 75C, 85C

20R0055

 

3175278

140H, 143H, 14H, 160H, 163H,

572R II, 814F, 815F, 816F, 966G II, D7R II

 

10R1258

2123468

C-12, C12, SBF214, SUF557

10R3147

 

3264740 (E)

315D L, 318D L, 319D, 319D L,

319D LN

 

10R7676

*

A diesel fuel lift pump is a priming pump that transfers fuel from the tank to the fuel injection system. They are called lift pumps, because in most equipment the tank is located below the engine, the fuel has to be lifted up from the tank to the engine.

 

There are three common types of fuel priming pumps:

 

ü  The plunger type or manual, operated by the user prior to start-up.

ü  The diaphragm-type pump or mechanical, operated by the engine’s camshaft.

ü  The vane pump or electrical, powered by the equipment’s 12V system.

 

Plunger/Manual Lift Pumps

 

Part No.

Engine Model

4N6836

3204

2396656

3064, 3066

2552969

3064, 3066

8N3365

3116, 3304, 3306C

9H2256

3304, 3306

8N5251

3306C

1623906

3512, 3516,

1375541

C7, C9, C15, 3306C

1832823

C7, C9, C15, C18, 3116, 3508B, 3512B/C, 3516B

1052508

C9, C10, 3114, 3116, 3208, 3304, 3306, 3406

1832824

C9, C13, C15, C18, 3116

1623904

D353

10R1273

3406E

10R3265

3406E

10R0959

3406E, 3456

20R1275

3508, 3508B, 3512, 3512B, 3516B

 

 

Diaphragm-type or Mechanical

 

Part No.

Engine Model

7C2798

4.236

1530488

3034

2010877

3054

6I0570

3054

1329447

3056

1438498

3056

2552453

3056

1W0568

3204

1W1695

3306

1W1700

3406

4W5481

3406

1282050

3116, 3126

4W5477

3408, 3412

4W5479

3408, D8L

4N1101

3412, 3408C

3137770

3516C, 3508C

4N4873

950, 966C

9M4953

966B

2954070

C1.5, C2.2

4N4878

D330C, D333C

5M6488

D343

3S1467

D346, D348

3N2078

D346, D349, D398B

8M2667

D4D

4N4864

D4D, D5, D6C, D7F

4P9827

D6H, 3306C

1P0005

D8H

4N4880

D8H

1P3409

D8H, D7E

2S7264

D9G

9M4955

D9G

6N1813

D9G, D353

3137770

3516C, 3508C

4N4873

950, 966C

 

 

 

Vane Pump or Electrical

 

Part No.

Engine Model

1908970

C9, C11, C13, C15, C18, C32, 3126B

4677011

3054

 

* Other part no. not included in the list are available. Please contact your sales representative if you have any questions. Part Numbers are used for reference purposes only.

 

Part No.

Size

3081504

16oz Treats. (500 Gallons)

Water is welcome almost everywhere except in your diesel fuel. Water in diesel fuel severely damages injectors, corrodes tanks and fosters the growth of bacteria. Our highly

concentrated Diesel Power™ is also an all in one package which contains lubricity.

Increase your engine’s performance by giving Diesel Power™ a place in your engine today.

 

Advantages of CTP Diesel Power™:

ü Totally disperses water for complete combustion.

Dispersa totalmente el aguapara una combustión completa.

ü Contains lubricity additives.

Contiene aditivos de lubricación.

ü Contains cetane improvers. Previene la acumulación de ceras y substancias gelatinosas.

ü Eliminates the formation of algae and harmful acids.

Elimina la formación de algas ácidos dañinos.

ü Decarbonizes combustion chamber.

Decarboniza la cámara de combustión.

ü Cleans injection systems. Limpia el sistema de inyección.

ü Reduces exhaust smoke. Reduce el escape de humo.

ü Improves fuel economy. Mejora el ahorro de combustible.

ü Contains no alcohol. No contiene alcohol.

ü Prevents icing. Previene la formación de hielo.

ü Stabilizes fuel. Lubrica las paredes cilíndricas para prevenir la corrosión de metales que están en contacto con combustible diesel.

 

ACTUATORS FOR GOVERNORS

 

Part No.

Description

Engine Model

1086281*

ACTUATOR A

3512

1187590*

ACTUATOR A

G3508, G3512, G3516

1380777*

ACTUATOR A

3406C

7W6652*

ACTUATOR A

3406B

7W6653*

ACTUATOR A

3408B, 3408C, 3412C, 3412E

*Available upon request. Please allow 2 to 3 weeks lead time.

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